Sand Mill

Sand Mill

Used mainly by the paint, ink & coating industries for size reduction and dispersing of pigments in liquids. Particle size reduction upto 2 microns is possible in a single pass. The material to be processed is pumped from the bottom of the mill into the milling chamber which is filled with grinding media of 3mm dia. The media is agitated by a shaft fitted with a number of impeller discs along its length. As the material moves upwards it is subjected to high hydraulic & shearing forces between the grinding media which results in fine grinding of the material. This material then passes through the screen which separates the media from the process material. All mills are povided with a jacket arrangement for cooling the material in the grinding chamber.

Agitator Sand Mills: Are Designed For The Processing Of High Viscosity Offset Inks. The Mill Continuously Processes T he Pre-Dispersed Printing Inks In Conjunction With An Intermediate Storage Tank. The Application Specific Design Has Been Optimized For Processing Chocolate, Paints, Liquid Printing Inks, And Pigments.

ENGINEERING and Operating Principles: Continuously Processes The Pre-Dispersed Printing Ink In Conjunction With An Intermediate Storage Tank, Pre-selected Parameters Are Held Constant During The Entire Operational Period Guaranteeing That The Best Possible Throughput Rate Is Set.

Applications of Sand Mill

1. Cosmetics Industry:
In the cosmetics industry, achieving a fine particle size is crucial for products like foundations, face powders, and lipsticks. Sand mills provide an efficient way to grind and disperse pigments, allowing for better color development and a smooth, uniform application. By utilizing sand mills, cosmetics industries can achieve consistent and high-quality products to meet consumer demands.

2. Pharmaceutical Industry:
Pharmaceutical companies are often tasked with producing medications as suspensions, powders, or other formulations. Sand mill machines can effectively micronize and disperse active pharmaceutical ingredients (APIs), ensuring uniform distribution throughout the formulation. This improves drug dissolution rates, bioavailability, and ultimately, the therapeutic efficacy of the medication.

3. Paints and Coatings Industry:
To produce high-quality paints and coatings, achieving a homogenous particle size is crucial. Sand mills are widely used in this industry due to their ability to disperse pigments, enhance color development, and ensure a smooth and consistent finish. Moreover, sand mill machines can handle a wide range of pigments, including organic, inorganic, and metallic particles, making them indispensable within the paint and coatings industry.

Advantages of Sand Mill

1. Enhanced Dispersion Efficiency:
Sand mills excel in achieving efficient particle dispersion due to the intense agitation and grinding action they generate. The combination of centrifugal motion and shearing forces ensures that even the finest particles are uniformly dispersed within the liquid medium.

2. Wide Range of Materials:
Sand mills can effectively handle a wide range of materials, be it low or high-viscosity liquids, solid particles, or abrasive substances. This versatility allows industries to process different types of feed materials without compromising performance.

3. Scalability:
Sand mills offer excellent scalability, allowing industries to scale up their production capacity based on demand. With various sizes and designs available in the market, sand mills can accommodate different production volumes, making them suitable for both small-scale and large-scale operations.

4. Low Maintenance:
Modern sand mill machines are designed to minimize downtime and reduce maintenance requirements. With advancements in materials and technology, wear-resistant components and easy-to-clean designs are now prevalent, ensuring consistent productivity and extended machine lifespan.

The introduction of sand mills revolutionized the grinding and dispersion processes in several industries, such as cosmetics, pharmaceuticals, and paints. These machines provide enhanced particle size reduction, uniform dispersion, and improved product performance. With their wide range of applications and numerous advantages, sand mills have become an indispensable tool for industries seeking to achieve efficiency and quality in their material processing operations.

Vertial Sand Mill Specification

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Industrial  mixer,

Disperser, hydraulic high speed disperser